Leading Lost Wax Casting Companies

Lost wax casting is a process that uses a wax pattern to produce a ceramic mold for making a product or part design. The process is also called precision casting because of its high accuracy and precise tolerance in recreating parts. Read More…

Lost Wax Casting Lost wax casting, also known as investment casting or wax casting, is a popular metallurgical process involving the creation of industrial parts and components through the metallic replication of wax molds.

For over 30 years, we have provided metal forged products for a wide variety of industries, including the aerospace, military, food service, medical, and automotive industries. Our customers know they can trust our forgings for quality and affordability. We will never try to make you pay more than you should for our products. Contact us by phone or email to find out more!

Ferralloy Inc. $$$

ZETWERK provides high-quality investment castings that are available in a wide range of alloys. We are able to produce investment castings with high dimensional accuracy tolerances as low as 0.003 in. Our expert team works with our customers every step of the way to ensure our products meet their needs. ZETWERK is ISO 9001:2015 and AS9100D certified.

ZETWERK $$$

At Impro, we have top-of-the-line equipment for the most demanding investment casting requirements. Our equipment and automation process controls allow us to work with different ferrous and non-ferrous alloys, and maintain consistent and repeatable tolerances as close as ± 0.1 mm. Our investment castings are dimensionally and geometrically complex and produced to net shape, minimizing the need...

Impro Industries USA, Inc. $$$

Founded in 2011, Lodestar Quality LLC is a knowledge-driven custom manufacturing solutions provider that provides manufacturers of products a full range of services from innovative design and engineering, to sourcing and production using best in class quality control methods in a cost efficient manner. Focus areas include fabrications, castings, machining and forging, plastic products, and...

Lodestar Quality LLC $$$

Since 1944 we have been driven to remain a cut above the competition in investment castings and everything we do. We have our own tooling shop filled with state-of-the-art testing machines. We ensure perfect results every time. It is our goal to establish lifelong relationships with our customers that benefit us both. Contact us for more info today!

Rimer Enterprises, Inc. $$$

We act as a single-source aluminum investment casting partner for all our customers. We also act as a domestic and global supplier for all our products. We create products for industries including appliance, HVAC, electrical, construction, medical, and automotive. No matter what industry you are in, we can help you find the right solution. Contact us for more info!

Modern Aluminum Castings Co., Inc. $$$

AMT is a leading manufacturer of Precision Investment Castings with expertise in both Shell and Solid Mold processes. Specializing in small castings ranging from a fraction of an ounce to a few pounds, AMT produces a full range of air melt alloys including Stainless and Low Alloy Steels as well as a number of other alloys. Serving aerospace, defense, medical, commercial and other markets, AMT...

AMT, Inc. $$$
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placeholder image Ferralloy Inc. ZETWERK Impro Industries USA, Inc. Lodestar Quality LLC Rimer Enterprises, Inc. Modern Aluminum Castings Co., Inc. AMT, Inc.

Lost Wax Casting Die

Metals Used In Lost Wax Casting

Stainless Steel

Stainless steel consists of alloys such as nickel and chromium, which determine the mechanical and grain properties of the casting. The combination of the alloys affects the endurance of heat and resistance to corrosion by the casting. However, stainless steel has a percentage of chromium, making it resistant to oxidation and corrosive conditions.

Stainless Steel Alloy Castings

Steel

Steel is used for lost wax casting because it is available in various grades, is economical, and can be heat treated to adjust its ductility. Its application can be found in the medical, aerospace, agricultural, and firearm sectors.

Ductile Iron

Ductile iron castings have excellent corrosion resistance, surface hardness, strength-to-weight ratio, and elasticity modulus. Its main advantage is that it has multiple designs and is cost-effective.

Beryllium Copper

Beryllium copper makes castings that can be easily machined and have great ductility. After heat treatment, beryllium copper has excellent electrical and thermal conductivity.

Aluminum

Aluminum is considered an ideal metal for lost wax casting because of its resistance to corrosion and machinability. When aluminum is alloyed and heat treated with other metals, it develops excellent strength, like that of low carbon steel. Aluminum alloys have a fluid nature that caters to parts with thin walls.

Cobalt

Cobalt has a lustrous and hard finish that protects it and makes it resistant to oxidation. Cobalt is not affected by oxidation due to a passivating film that covers it. Since cobalt is found combined within nature, the smelting process is used to separate it from alloys. Cobalt is ideal for the process of lost wax casting because it is worn, corrosion, and heat resistant. It is used to make parts for the automotive industry, aerospace, and military use.

Brass

Brass's main defining properties are its polishing and finishing qualities. Yellow or red brass is used for lost wax casting for application and in door hardware and plumbing fixtures.

Bronze

The added elements of bronze enhance bronze's quality and performance. For example, aluminum and manganese can be added to make it corrosion-resistant.

Nickel

Nickel has great strength and resistance to heat, so nickel alloys are used in environments with extreme temperatures. Their use is found in chemical factories, aerospace, and marine environments.

The Lost Wax Casting Process

Investment Casting Process

Rendering the Wax Pattern

The first step in the lost wax casting process is the formation of a three-dimensional rendering of what needs to be produced. Then, a die that is a negative relief to the part is created.

Producing the Wax Pattern

A wax pattern is formed from the semi-liquid wax poured into the die. Next, it is adjusted to make room for shrinkage. The process can be done several times depending on the parts that must be cast. The wax pattern is then connected, forming a sprue and later a cluster. These are known as a tree.

Shell Building and Dewaxing

The pattern is put in a ceramic slurry to build a shell. The shell creates a hard exterior coating surrounding the pattern. Next, the wax inside the ceramic shell must be removed by putting the ceramic shell in an oven.

Burnout and Casting

Burnout is a procedure carried out to remove residual moisture and wax. The casting process will involve pouring the molten metal into the ceramic mold.

After the casting, the cleaning and divesting procedures are followed by cutting the finished part, usually with a grinder. Finally, the part can be sandblasted before it undergoes surface treatments and is ready for use.

Shot Blasting

Applications of Lost Wax Casting

Aluminum Alloy Casting

The industries lost wax casting are used in include:

  • Aerospace
  • Automotive
  • Oil and gas
  • Chemical
  • Food
  • Medical

Advantages of Lost Wax Casting

  • Affordable tooling
  • Accurate tolerances
  • Great range of sizes
  • Low production cost

Choosing the Right Lost Wax Casting Manufacturer

To make sure you have the most productive outcome when purchasing Lost Wax Casting from a Lost Wax Casting Supplier, it is important to compare at least 4 or 5 Companies using our Lost Wax Casting directory. Each Lost Wax Casting Manufacturer has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each Lost Wax Casting company website using our patented website previewer to get an idea of what each business specializes in, and then use our simple RFQ form to contact multiple Lost Wax Casting businesses with the same form.

Lost Wax Casting Informational Video

 

Investment Casting Power Pages

Investment Casting

Investment Casting

Investment casting is a metal working process that uses a ceramic shell built over a wax pattern to produce parts with extraordinarily uniform and smooth surfaces. The wax pattern is produced from an aluminum die.The final products of investment casting are without parting lines, mold half marks, or other deformities...

Lost Wax Casting

Lost Wax Casting

Lost wax casting is a casting process that uses a wax pattern to create a ceramic mold for creating a part or product design. It has been known over the years as lost wax or precision casting due to its accuracy in recreating parts with precise tolerances...

Types of Casting Processes

Types of casting processes

The casting process is an ancient art that goes back several thousand years to the beginning of written history. The archeological record has finds that document the use of the casting process over 6000 years ago around 3000 BC or BCE...

Sand Casting

Sand Casting

Sand casting is a manufacturing process in which liquid metal is poured into a sand mold, which contains a hollow cavity of the desired shape and then allowed to solidify. Casting is a manufacturing process in which...

Forging

Forged Part

Forging is a metal working process that manipulates, shapes, deforms, and compresses metal to achieve a desired form, configuration, or appearance outlined by a metal processing design or diagram. Depending on the type of metal and the...

Die Casting

Die Casting

Die casting is a high pressure metal casting process that forces molten metal into a mold. It produces dimensionally accurate precision metal parts with a high quality finish. Its ability to produce detailed parts makes it perfect for the mass production of products...

Castings & Forgings

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